factory manager for bearings | mobile phones | Nicholas Grimshaw | Gerd Linnenbrink
This Is One Fast Factory
by
Chuck SalterIt would seem to be a prescription for chaos, but the igus factory
not only copes with change - it embraces change. Since moving into
the new þagship factory in 1994, the privately held company has
increased its annual revenue tenfold to about $100 million. And the
worldwide staff has nearly tripled since 1996, to about 850
employees. Of course, being agile is easier when you work in a
building that actually moves. In the past Þve years, igus has made
about 50 major changes to the factory's conÞguration. Some changes
have accommodated strategic shifts, such as the need for more
product testing, while others have facilitated fast growth. One
department is in its fourth location in two years, because its
products have proven to be so popular that the division needed
additional staff and space.
To help employees keep up with the pace, the staff is equipped with
mobile phones and has access to scooters: motorized models on the
production þoor, nonmotorized ones in the ofÞce area. The playful
scooters make for speedy transport and quick reaction times, but
they are also another indication that igus thinks differently about
the nature of work. In fact, when the company hired British
architectural Þrm Nicholas Grimshaw & Partners to design the
new plant, the chief requirement wasn't productivity, but openness.
The architects responded with powerful visual metaphors: openness
to the outside world through numerous windows and skylights;
openness to physical changes through an unencumbered production
þoor; and openness among workers through a transparent work
environment. Glass walls separate the ofÞce area from the factory
þoor, eliminating any real or perceived barriers between
departments. What's more, the plant has only one cafeteria, one set
of restrooms, and one entrance. And the parking lot has no
designated spaces for managers. "It's very different from where I
worked before," says Gerd Linnenbrink, the factory manager for
bearings. "I feel much more connected to the rest of the company."
Adds Blase: "We're trying to be a different kind of company, and
our building helps us tremendously in doing that. It creates a
holistic system for how to behave."
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